This is highly preferable to having to replace the entire component. Making an assembly from multiple metal parts enables individual components to be removed and replaced if modifications or repairs are required. The metals used in sheet metal fabrication are highly malleable, allowing them to be folded and shaped into endless design configurations while maintaining structural integrity. Materials such as stainless steel and aluminum are also resistant to corrosion and hold up well in challenging environments. Sheet metal fabrication uses stronger, highly durable materials that can withstand a great amount of pressure. Additionally, sheet metal requires less tooling, as it can be cut and bent into shape quickly, which can also reduce costs. This makes them highly cost-effective throughout the lifespan of the component. The materials used in sheet metal fabrication have a long lifespan, featuring a high degree of durability and strength. After the component is fully formed, sandblasting or other finishing processes might be performed, depending on the needs of the application. To prevent warping or other abnormalities, many specialized welding techniques can be used. Rivets are drilled, punched, or placed into holes punched through the sheet metal, whereas hardware is inserted using Haeger presses.Īfter the sheet metal has been cut and formed into the desired shape, it is welded into position. Typically, graining is performed before fabrication, with touch-ups after welding is completed. These processes are performed to create a uniform surface finish on sheet metal components. Depending on the metal used, one of several types of welding can be used, including TIG, MIG, or arc welding. Welding involves fusing components together with high heat and pressure. Bending uses machines like press brakes to create U or V shapes in sheet metal. Cutting can be performed manually, using handheld plasma cutters or power tools, or with automated processes such as laser cutting and waterjet cutting. Several techniques are typically involved in this process, including but not limited to: Sheet metal is a common starting material for custom fabrication projects, as it is highly versatile and easily adaptable to the needs of diverse applications.Īfter a component’s design has been created and the necessary materials acquired, the fabrication work begins. The most commonly used materials include sheets of stainless steel, carbon steel, aluminum, and copper in various thicknesses. Our flexible and efficient manufacturing and assembly strategies enable us to complete this project within a 6 week delivery schedule, and we currently supply units on a daily Kanban basis direct to our customer’s production floor.įor more information about this project or how our intimate knowledge fabrication, welding, and assembly can benefit your next project, contact us today.Request Quote What is Custom Sheet Metal Fabrication?Ĭustom sheet metal fabrication involves a wide range of equipment to cut, bend, and create complex metal assemblies and shapes. 005" on this critical piece of medical equipment. Strict visual and dimensional inspections are conducted both in-process and upon completion, ensuring that we maintain precision tolerances of /. Featuring dimensions of 22.00" in length, 21.65" in width, and 19.77" in height, the frame is constructed from 304 stainless steel sheet and tubing and has a durable black powder coat finish. Inside our dedicated assembly area, well trained technicians, armed with the right tools and fasteners, build the frame according to the detailed specifications prior to finishing. In the hands of our seasoned manufacturing professionals, our state-of-the-art CAD/CAM system enables us to optimize the fabrication and welding procedures to ensure the well-timed flow of components into the assembly process. We use a combination of skills to fabricate the flow cell cytometer frame shown here. At Stanron Steel, our world-class custom fabrication services enable us to provide complex, close tolerance assemblies with short lead times.
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